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Senior Reliability Test Engineer

ICON is looking for a Senior Reliability Test Engineer to support the design, development, and implementation of Reliability Test infrastructure and operations. You will be responsible for acceptance testing specifications by developing the criteria for and evaluating new Vulcan and Magma 3D printing systems, as well acting as the point of contact for a system or systems as they are performing test prints. This role is based on ICON's Austin, TX campus and will report to Sr. Testing Manager. Additionally, travel to ICON's job sites to support troubleshooting and repair may be required.

 

RESPONSIBILITIES:

  • Architect reliability test campaigns, design test criteria, and execute test prints.
  • Assist print operators in overcoming obstacles related to hardware, data, and printer communications by coordinating the appropriate departmental teams. 
  • Exhibit extreme ownership and care for printer testing -  act as primary POC during prints.
  • Build out and maintain the reliability data pipeline from the printer to the cloud, utilizing basic networking and data transfer techniques.
  • Lead smaller teams of engineers from test conceptualization to actualization. Develop training materials and onboarding packets for new hires, and design test processes that are repeatable. Be a mentor for the test and engineering teams. 
  • Develop reliability acceptance metrics by leveraging data pipelining, analysis, and visualization. 
  • Lead data reviews as part of the test and hardware design feedback loops. 
  • Create printer logs that comprehensively describe print quality, hardware / software issues during test prints, and solutions.  
  • Work with design and controls engineers to develop systemic upgrade plans and propose potential solutions to print issues. 
  • Develop and implement automated test tools with data visualization, and automated test reporting using SQL Python, or other analytics tools. 
  • Design and implement data acquisition systems, electrical and controls. programming, and perform FMEAs on systems to predict future performance. 

 

QUALIFICATIONS:

  • Minimum 5+ years experience in a related field of mechanical engineering, mechatronics, fluid systems, or structural systems.
  • Bachelor's Degree in Mechanical Engineering, Electrical Engineering, or related field.
  • Exposure to a variety of industrial scale production machinery, sensors, and data processing.
  • Experience with data pipelining, warehousing, and analytics.
  • Experience leading a technical team, guiding new engineers, and creating documentation that facilitates training.
  • Experience writing SOP’s and any associated documentation for following agreed upon procedures for equipment operation.
  • Experience generating functional diagrams and process diagrams of complex systems.
  • Experience working with and reading P&IDs. 
  • Exposure to various test systems, production machinery, industrial sensors, and equipment (pogo-pins, pressure transducers, temperature controllers, current meters, etc.)
  • Must be able to lift 50 pounds.
  • Strong verbal and written communications skills
  • Must be prepared to work, in part, in extreme environments: temps > 100 degrees or below freezing, sun, rain, mud, lack of electricity, etc. 

 

PREFERRED SKILLS AND EXPERIENCE

  • Master’s Degree in a related field is a plus.
  • Technical operations coordination - interfacing with other departments and working towards a common team effort.
  • Knowledge of data pipelining, data warehousing, and data analytics (Python, SQL).
  • Enthusiastic data communicator with experience presenting machine data.
  • Experience analyzing machine event logs.
  • Knowledge of various part fabrication techniques (machining, welding, sheet metal fabrication, laser cutting, etching, injection molding, 3D printing, hydroforming).
 
ICON is an equal opportunity employer committed to fostering an innovative, inclusive, and discrimination-free work environment. Employment with ICON is based on  merit, competence, and qualifications. We provide employment opportunities without regard to age, race, color, national origin, religion, disability, sex (including pregnancy, sexual orientation, or gender identity), genetic trait, veteran status, or any other protected characteristic in accordance with applicable law. If there are accommodations we can make to help ensure you have a comfortable and positive interview experience, please let us know.
 
Headhunters and recruitment agencies may not submit candidates through this application. ICON does not accept unsolicited headhunter and agency submissions for candidates and will not pay fees to any third-party agency without a prior agreement with ICON.
ABOUT THE TEAM

Solving one of the most challenging problems humanity faces requires a level of diversity across disciplines. ICON believes that by being a non-homogenous organization, we can capture unique perspectives, educational backgrounds, and ideation. We strive to be inclusive and seek team members who share our passion for the mission within the mission: building robust and diverse teams to help us prevail in the face of our challenges. 

We're a team of varied backgrounds, countries, and experiences, and we believe our differences make us stronger as we tackle some of the most challenging problems of our time.

MISSION-DRIVEN

Every startup wants to change the world, but we genuinely believe we're not being hyperbolic when we say this technology has the potential to reinvent human shelter, dramatically improving quality and resiliency while driving down costs to make housing affordable for everyone. We believe in harnessing the power of construction technology for the good of all humanity, both here on Earth and off-world. And while we get excited about R&D accomplishments in the lab, we get more excited when we see our work out in the real world, printing real homes for real people.

We work hard because we know what we are doing can reshape the way we live as a species. And it doesn't hurt that it's super fun. Where else do you get to play with giant robots and see the results of your work manifest in beautiful full-scale buildings that didn't exist before—and that someone can now call home?